Corn porridge flakes production equipment
1. Nutritional upgrade, diverse categories: It can use various grains such as corn, wheat, and oats as raw materials, and supports the addition of vitamins, minerals, and other nutrients. The produced corn flakes and cereal rings are nutritionally balanced, suitable as both convenient breakfasts and casual snacks.
2. High efficiency and energy saving, cost-effective: Improved based on advanced foreign technologies, it avoids the high investment and high energy consumption drawbacks of imported equipment. It features high automation and low actual energy consumption, with multiple capacity models to suit small, medium, and large production scales.
3. Easy operation, high-quality finished products: The entire process is automated with a production line. The equipment is simple to learn and operate, with intelligent temperature-controlled baking and mature, stable processes. The produced corn flakes have uniform appearance and stable quality.
4. Wide adaptability and strong practicality: The integrated process is complete, from raw material mixing, extrusion pressing to drying and packaging, all automated. The produced grain food is convenient to eat, suitable for modern fast-paced life, and has a broad market audience.
Jinan Datong Machinery Co., Ltd., based on market demand and combined with foreign equipment production experience, has developed and produced a new type of leisure food equipment. The corn flake production equipment is simple and easy to operate, adapting to the modern society's trend of food fortification, meeting people's requirements for balanced nutrition, while avoiding the high investment and operating costs of importing foreign equipment. It also features high automation and energy-saving advantages.Corn flake production equipment: This production line can use various grains such as oat flour, wheat flour, corn flour, and buckwheat flour as raw materials, adding various vitamins, proteins, and minerals for processing. After extrusion, cooking, and shaping in an extruder, it regenerates new nutritious meals. The consumption method is simpler and more convenient, being both nutritious and better suited to the pace of modern life. It can be eaten directly after being mixed with coffee, milk, yogurt, or functional beverages.Children can also eat breakfast cereal as a crispy snack.
【Raw materials】
Corn flour, rice flour, etc.
【Product】
Corn flakes, cereal rings, oatmeal, etc.
【Production process】
Mixing of raw materials → Conveying → Extrusion puffing → Flaking → Drying → Cooling → Packaging
【Equipment configuration】
Powder mixer → Screw feeder → Twin-screw extruder → Vibrating screen → Air conveyor → Flaking machine → Air conveyor → Multi-layer oven → Cooling line → Packaging machine
【Technical Parameters】
The specific production line configuration is determined based on the customer's actual situation and specific product
Model |
Total power |
Actual energy consumption |
Output |
Dimensions |
DT65-III |
71 kw |
50 kw |
100-160 kg/hr |
20x1.5x2.2(m) |
DT70 |
85 kw |
60 kw |
200-260 kg/hr |
21x1.5x2.2(m) |
DT85 |
150 kw |
100 kw |
300-500 kg/hr |
26x1.5x2.6 (m) |
Process flow of corn porridge flake production equipment: Raw material preparation → Mixing → Extrusion puffing → Conveying → Flaking → Drying
Configuration of corn porridge flake production equipment: Mixer → Extruder → Air conveyor → Flaking machine → Air conveyor → Five-layer electric oven
Process composition of the corn porridge flake production line:
1. Mixer: Mix corn flour or corn grits with nutritional additives and a certain proportion of water evenly.
2. Feeder: Convey the mixed raw materials to the feeding hopper of the extruder.
3. Extruder: The raw material in the feeding hopper enters the extrusion system to produce small pellet-shaped granules.
4. Vibrating screen: It disperses the granules to prevent them from overlapping and sticking together when entering the tablet press.
5. Air conveyor: It transports the granules to the tablet press.
6. Tablet press: It presses the small pellet-shaped granules into thin flakes, which are corn flakes.
7. Air conveyor: It transports the corn flakes to the oven.
8. Multi-layer oven: The oven is mostly an electric oven, with a temperature range of 0-200 degrees Celsius, adjustable via the control cabinet. The interior features a stainless steel double-layer mesh belt, and the baking time can be adjusted according to speed to remove moisture.
9. Packaging machine: It transports the baked granules to the grinding unit.
