Breadcrumb production line

The breadcrumb production line adopts twin-screw dry extrusion puffing technology, using flour as raw material. Through instantaneous extrusion puffing, low-temperature drying, and crushing and shaping, the resulting snowflake-shaped and needle-shaped breadcrumbs have a dense structure and excellent frying characteristics—compared to traditional breadcrumbs, they have lower acid value and peroxide value, and better frying oil stability. The finished product is crispy in texture and attractive in appearance. It is not only suitable for coating fried chicken, fried shrimp, and other meat products before frying, but can also be used as a topping for snack foods, offering a wide range of applications.

The entire line has no noise or dust pollution, occupies a small area, is easy to operate, and requires no extra labor. The series includes two models, DTS65 and DTS70, with a production capacity ranging from 100 to 300 kg/h. The company provides recipe support and lifelong maintenance services, making it an ideal choice for food companies to upgrade the quality of frying auxiliary materials.

Product Details

Introduction to Bread Crumb Production Line:

Bread crumbs, as a frying coating agent, also known as crispy crumbs, are flake-like grain flour products used for coating fried foods, providing a crispy texture and an appealing appearance. They have been widely studied and applied both domestically and internationally. However, the snowflake-shaped bread crumb production line—extruded bread crumbs—has hardly been studied in China. Moreover, from a process perspective, the puffed bread crumb production line offers more advantages over traditional bread crumbs. Using traditional bread crumbs and two types of new bread crumbs as raw materials, the frying characteristics of three types of bread crumbs were studied. The color, odor, acid value, peroxide value, saponification value, polar compounds, viscosity, phospholipids, and fatty acid content of the frying oil were examined. Comprehensive analysis results showed that bread crumbs produced by the puffed bread crumb production line have better frying process performance than traditional bread crumbs. Electron microscopy verification indicated that the tissue fiber structure of the new bread crumbs is basically similar to that of traditional bread crumbs, while the puffed bread crumbs produced by the snowflake bread crumb production line have a denser tissue structure. Puffed bread crumb production line, bread crumb production line, bread crumb production line. Considering all research indicators, puffed bread crumbs are the optimal process parameter product, with the best parameters being: 30% rice content, 180 r/min rotation speed, 14% moisture content, 90°C barrel temperature, and 160 g/min feeding speed. Snowflake-shaped bread crumb production line introduction: The puffed bread crumb/coating equipment production line uses high-expansion grains such as flour as basic raw materials, employing a twin-screw dry extrusion puffing machine for strong extrusion and instantaneous puffing to produce high-expansion particles. After low-temperature drying, crushing and shaping, and finally packaging, it forms a complete automated puffed bread crumb/coating equipment production line.

Production Line Features: In terms of the puffing bread crumb production line process, this puffing bread crumb equipment line uses flour as the basic raw material. After extrusion puffing, cooking, and shaping, the starch tissue in the powdered raw material undergoes denaturation and gelatinization, resulting in a more homogenized effect that is easier to digest and absorb. Moreover, compared with traditional fermented bread crumbs, the final product has the advantages of higher nutritional content, diverse flavors, and easy absorption. Additionally, puffing bread crumbs can not only be used for frying on the surface of meat products but can also be made into granule or needle-shaped crumbs sprinkled on the surface of puffed snack foods to enhance texture, offering a wide range of applications. In terms of the process, this puffing bread crumb equipment line has no serious pollution issues such as noise or dust. In terms of operation, this puffing bread crumb equipment line occupies a small area and is easy to operate, requiring no extra labor, which can significantly reduce the user's labor costs. Bread crumb production line equipment configuration: raw material particle crushing - moisture adjustment/mixing - extrusion puffing, cooking, and shaping - drying - seasoning - packaging.

Breadcrumb production line

Model

Total installed capacity

Actual power consumption

Production capacity

Overall dimensions

DTS65 bread crumb production line

55.36kw

36kw

100-150kg/h

30400*2000*2200mm

DTS70 bread crumb production line

95.76kw

62.24kw

250-300kg/h

32500*2000*2600mm


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