Needle-shaped breadcrumb production line
The needle-shaped breadcrumb production line can produce various forms of breadcrumbs such as needle-shaped, flake-shaped, granular, and snowflake-shaped, suitable for various fried foods like fried chicken, fried shrimp, fried fish fillets, and fried onion rings. The equipment operates fully automatically from mixing flour, puffing, cutting, drying, to wet grinding and screening, with no waste, minimal waste, and reduced labor, significantly lowering manufacturing costs. The self-cleaning screw design ensures low wear, low replacement frequency of wear parts, and intelligent energy-saving through variable frequency speed control.
The series covers three models from SLG65-Ⅲ to SLG85, with a production capacity ranging from 100 to 400 kg/h. Product forms can be switched by changing the mold, offering high investment cost-effectiveness. The products undergo high-temperature puffing, cooking, and sterilization, resulting in a crispy and porous internal structure. After frying, they become crispy on the outside and tender on the inside, making them easier to digest and absorb. The company provides recipe support, on-site installation training, and lifelong maintenance services.
Large Needle-shaped Bread Crumb Production Line - Snowflake Needle-shaped
Bread crumbs are widely used on the surface of various fried foods, such as fried chicken, fried shrimp, fried fish, fish fillets, fried pork tenderloin, fried chicken legs, fried onion rings, popcorn chicken, fried bananas, and other foods. Foods coated with bread crumbs and fried are crispy on the outside and tender on the inside, making them suitable for both the elderly and children, with a broad market. The bread crumb production line produced by Jinan Datong features mature technology, stable output, no waste, minimal labor, and low cost, making it popular among customers of all sizes.
A. Main processes of the bread crumb production line:
Mixing ingredients - Dough mixing - Feeding - Extrusion - Cutting - Elevating - Drying - Elevating - Grinding - Grading sieve - Packaging
Working process of the bread crumb production line corresponding machines:
Artificial batching—mixer—screw feeder—extruder—cutter—elevator—multi-layer oven—elevator—wet mill—grading sieve—packaging machine
B. Working principle and function of bread crumb production line and bread crumb production equipment:
1. Batching: Workers weigh and batch ingredients according to the formula. Each ingredient in the formula has a different proportion. The machine cannot currently calculate on its own, so manual batching is required.
2. Powder mixing: Main machines: powder mixer, blender, stirrer. Mix the prepared raw materials with a certain amount of water and stir thoroughly to ensure even mixing. Only with thorough and even mixing can the materials be fully and evenly puffed during production.
3. Feeding: Mainly a screw feeder, semi-automated with manual feeding option. The mixed raw materials are lifted and transported to the main machine's feeding hopper via a screw conveyor. This saves labor, reduces material spillage, minimizes waste, and lowers labor costs.
4. Twin-screw extrusion puffing: Main machine: various models of multifunctional puffing machines. The feeding hopper feeds the raw materials into the main machine barrel for twin-screw extrusion puffing, producing long strip-shaped semi-finished products.
5. Cutting: Main machine: shaping and cutting machine. The long strip-shaped semi-finished products enter the cutting machine for shaping and cutting. This reduces air holes and cuts them into small pieces for easier subsequent use.
6. Lifting: Mainly high lifters and inclined high lifters. The cut blanks are lifted into the multi-layer oven.
7. Drying: Mainly multi-layer ovens, divided into electric ovens and gas ovens. The raw material contains a certain amount of moisture and is dried in the oven to the required dryness level, which can extend the shelf life.
8. Lifting: The elevator lifts the dried breadcrumb raw material to the wet mill.
9. Wet grinding: The wet mill grinds the lifted breadcrumb raw material into needle-shaped breadcrumbs.
11. Screening machine: The crushed breadcrumbs are graded and screened to obtain the required finished products.
10. Packaging: The packaging machine weighs and packages the finished breadcrumb products.
C. Product diversity of the breadcrumb production line:
This needle-shaped breadcrumb production line features a multifunctional extruder as the main machine. By replacing molds of different shapes, the product shape can be changed, and by modifying some auxiliary equipment, both the product shape and output can be altered. This production line can also serve as: a granular breadcrumb production line, a flake-shaped breadcrumb production line, a granular breadcrumb production line, a needle-shaped breadcrumb production line, breadcrumb production equipment, snowflake-shaped breadcrumb production equipment, and a KFC fried chicken coating production line, among other breadcrumb-type production equipment.
D. Bread crumb production line model and parameters:
Model/Parameter |
SLG65-Ⅲ bread crumb production line |
SLG70 bread crumb production line |
SLG85 bread crumb processing equipment |
Main Motor Power |
22KW |
45KW |
75.0KW |
Installed Capacity |
70KW |
100KW |
170KW |
Actual power consumption |
45KW |
70KW |
100KW |
Production capacity |
100-150kg/h |
200-240kg/h |
300-400kg/h |
Dimensions |
15.0×1.3×2.4 |
20.0×1.3×2.4 |
30.0×1.3×2.4 |
E. Conditions and features required for the breadcrumb production line:
1. Site: The production line consists of a combination of multiple machines. Some production lines can be arranged at right angles to save space, and a small site for equipment alone is sufficient.
2. Power: The machines are mainly electrically powered, and three-phase electricity is sufficient for production.
3. Energy-saving intelligence: It mainly adopts the frequency conversion technology currently used in electrical systems, with the inverter performing intelligent adjustments for greater energy efficiency. The machine is equipped with a control cabinet, allowing temperature and speed adjustments through the display and buttons on the cabinet.
4. High cost-effectiveness: The multifunctional main unit determines the product's diversity. If you want to switch products later, you can replace the mold and formula with a small investment to change the product, making long-term investment highly cost-effective.
5. Self-cleaning with low wear: The screw is manufactured with special technology and a special combination, allowing self-cleaning through the machine itself, ensuring cleanliness and hygiene while saving labor. Wear parts have minimal wear and a low replacement frequency.
6. Advantages of puffed products: Similar to the principle of 'popcorn,' the internal structure of the raw material changes during puffing, achieving full ripening and increasing fine voids for brittleness, which improves taste and digestibility, promotes nutrient absorption, and ensures high-temperature ripening and sterilization for greater safety and hygiene, enhancing health benefits and extending shelf life.
F. Breadcrumb production line transportation and after-sales service:
1. Transportation: You can arrange logistics on your own or have the company assist with freight arrangements.
2. Formulation: The after-sales service department can provide basic formulas to customers free of charge.
3. Installation training: After the customer receives the equipment, the company will arrange for engineers to come on-site for installation, debugging, and training of relevant operators.
4. Warranty: One-year warranty on the production line. Within one year, the company will bear the relevant repair and replacement costs for issues caused by the machine itself, excluding human or natural factors. Lifetime maintenance.
5. After-sales service: The company regularly visits customers to help them resolve equipment issues and provides product upgrade technology.
6. Parts supply: The company offers customers high-quality, low-cost parts and supporting equipment year-round.
Welcome to consult and order from Jinan Datong Yasong Bread Crumb Production Line at any time.
