The puffed food production line is equipment that can produce snack foods such as corn cobs, rice balls, chicken nuggets, Cheerios, rice cakes, and bread slices. It is processed by a twin-screw extruder, making it possible to fortify trace elements such as vitamins and minerals. This production line has the characteristics of multiple optional models, flexible equipment configuration, wide range of raw materials, multiple product types, and simple operation. By changing different molds and changing the production process, various puffed foods popular on the market can be produced, which is suitable for various food manufacturers.
【raw material】
Corn, flour, rice, millet, corn, starch, etc.
【product】
Cheerios, corn on the cob, corn balls, rice cakes, chicken nuggets, plum blossoms, animal shapes, etc.
【Production Process】
Mixing of raw materials → extrusion and puffing → shaping and cutting → baking → spraying and seasoning → cooling → packaging
【Device Configuration】
Mixing machine → spiral feeder → twin-screw extruder → shaping and cutting machine → elevator → multi-layer continuous oven → oil spray/sugar spray machine → drum seasoning line → cooling machine → packaging machine.
【Technical Parameters】
The specific production line configuration is determined based on the actual situation of the customer and specific products.
Model | total power | actual energy consumption | Yield | size |
DT65-III | 74 kw | 52 kw | 100-150 kg/hr | 17x1.5x2.2(m) |
DT70-I | 105 kw | 75 kw | 200-260 kg/hr | 20x1.5x2.2(m) |
DT85-I | 205 kw | 150 kw | 300-500 kg/hr | 30x1.5x2.6(m) |
[Production line process composition]
1. Flour mixer: According to the snack formula, mix the main ingredients (corn flour, rice flour, etc.) alone or add additives, mix a certain amount of water, and mix thoroughly.
2. DT65-III twin-screw extruder: produces billets through extrusion and expansion.
3. Shaping and cutting machine: cuts and prints the long semi-finished products coming out of the extruder.
4. Automatic fryer: There are two types of fryers: coal-fired fryers and electric fryers. They can be purchased selectively according to specific conditions. They control oil through frying and put in the seasoning line.
5. Seasoning line: There are octagonal cylinder, cylinder, lifting single cylinder, and double cylinder seasoning line. After frying, the flavoring material is sprayed in the cylinder, and the seasoning is evened by rolling the machine body.
6. Packaging machine: vertical packaging machine or combined computer cooling packaging machine, which can selectively package different bags.
[Production line features]
1. Place of use: The production line can be placed at a 90-degree right angle, so it occupies a small area and is suitable for small production sites.
2. Power: The line is driven by a motor, and can be put into production as long as there are three types of industrial electricity.
3. Product structure: This equipment mainly consists of motor, stainless steel guard plate, frame, barrel, screw, etc. The screw can achieve self-cleaning through rotation, saving labor.
4. Safe operation: The internal working structure of the equipment is enclosed by a protective plate, and a separate control cabinet controls the machinery to operate. It can be operated for product production with simple training.
5. Delivery time: Currently in stock, the equipment can be shipped after full payment.
6. Transportation method: You can find a logistics company for transportation yourself or entrust us to find a truck for transportation.
7. After-sales service: The equipment is installed and debugged free of charge, formulas are provided free of charge, training and meetings are provided free of charge, and a one-year warranty is provided.
[Production line food samples]
