Large supply factory direct soybean textured protein production line, vegetarian meat production equipment, meat-like food puffing machinery

With the development of society, people are paying more and more attention to health, and vegetarianism is becoming increasingly popular. A good chef can make vegetarian dishes even more delicious than meat. Vegetarianism is on the rise, and various soybean products are rich in essential nutrients needed by the human body, with a naturally appealing taste that is easier for the digestive system to handle than meat. The variety of soybean product preparations even surpasses that of meat dishes. As demand creates a market, and the market drives production, Jinan Datong Machinery has improved its processes and equipment based on original soybean protein to produce a variety of popular production equipment for textured protein products. These products are highly nutritious, have the texture and taste of meat, contain no cholesterol or animal fat, and are characterized by their ability to absorb oil, water, and flavors.

1. Main raw materials: low-temperature soybean meal, peanut meal, defatted soybean flour, soy protein concentrate, soy protein isolate, etc. 2. Production features: The product is made through grinding, mixing, conditioning, high-temperature and high-pressure extrusion in an extruder, and high-shear processing, which opens spherical protein molecules into chains and reorganizes them, forming a new type of food with a meat-like fibrous structure, resembling lean meat with a chewy texture. 3. This production line has the following features:

(1) Structure: After extrusion in the extruder, the protein molecules are rearranged in an orderly manner, forming a unidirectional tissue structure similar to meat with a porous texture, thus providing excellent water retention and chewiness.

(2) Sterilization: Through short-term high-temperature, high-moisture, and high-pressure processing, various harmful substances in soybeans (such as trypsin inhibitors, urease, saponins, and hemagglutinins) are eliminated, enhancing the human body's ability to absorb and digest protein, significantly increasing nutritional value.

(3) Taste and texture: During puffing, the rapid decompression and explosion at the outlet remove undesirable odors from soybeans and reduce the gas-producing properties of soybean protein after consumption. Textured soybean protein has good oil retention, making dishes light, non-greasy, easy to chew and digest, with a flavor that becomes more pronounced with chewing.

(4) Convenient to use: Soak in warm water for 30 minutes, then add to make various foods, such as fillings for frozen foods, seasoning packets for instant noodles, ham, sausages, canned goods, fast food, and other industries.

(5) Nutritional composition: Soy textured protein is an ideal plant protein, containing the eight essential amino acids required by the human body (leucine, isoleucine, lysine, methionine, threonine, tryptophan, phenylalanine, and valine). It is cholesterol-free, so even people with cardiovascular diseases can safely consume it.

(6) Shape: Soy textured protein comes in flake, chunk, and granular forms; in terms of color, it is available in natural and red, making its applications more versatile.

I. Process flow for vegetarian meat products:

Raw material preparation → Mixing → Conveying → Extrusion → Conveying → Drying → Cooling vegetarian meat food processing equipment II. Vegetarian meat food processing equipment configuration:

Powder mixer → Feeder → Extruder → Elevator → Multi-layer oven → Cooling conveyor III. There are two main production lines for soy textured protein production equipment IV. Process composition of textured protein processing equipment:

1. Powder mixer: Low-temperature soybean meal, isolated protein, and other mixed additives are thoroughly mixed with a certain proportion of water.

2. Feeder: Transports the mixed raw materials to the feed hopper of the extruder.

3. Extruder: After raw materials enter the extrusion system from the feeder, shaped products are produced. By changing different molds, products of different shapes and sizes can be produced.

4. Elevator: Transports the extruded product to the oven.

5. Multi-layer oven: Bakes the product to remove a certain amount of moisture, extending shelf life.

6. Cooling conveyor: Cools to a suitable temperature for packaging.

Equipment quality control:

1. Preliminary design control of equipment

Technicians conduct scientific and reasonable designs based on the actual conditions and requirements of the customer's factory, electricity, location, etc., combined with the equipment situation.

2. Standard for selection of spare parts

For spare parts suppliers, strictly screen the products of suppliers and select manufacturers with high quality and low price in the same industry. On the premise of ensuring quality, reduce equipment manufacturing costs, truly allowing customers to purchase cost-effective equipment. For the same type of outsourced parts, ensure three suppliers to truly achieve survival of the fittest selection.

3. Production Control

After the sales department receives the order, it submits it to the technical department. The technical department produces the corresponding CAD drawings for the equipment based on the order details. The production department arranges for relevant parts procurement, production, and processing according to the CAD drawings and technical documents.

4. Equipment and Spare Parts Acceptance

There are full-time quality control personnel who conduct batch sampling inspections on purchased and outsourced parts. For critical and precision components, quality inspections are carried out; for self-manufactured parts, self-inspection, mutual inspection, and final inspection by processing personnel must be completed, and only after all are qualified can they be put into use. After the finished equipment is installed, it is accepted by after-sales technical personnel. The on-site equipment must run idle for more than half an hour without any faults before it can be loaded for on-site debugging, ensuring that each piece of equipment meets factory delivery conditions, and a equipment certificate is issued.

VI. After-sales Service and Warranty

1. Installation Training: Free installation and debugging of equipment, free training on operation.

2. Warranty: Our company provides a one-year warranty for this production line, offering repair and replacement of parts within one year for non-human-induced damage. Lifetime maintenance service is available for the equipment. 3. Recipe: Free provision of basic textured protein recipes; also, customers can be introduced to learn professional recipes.

4. Accessories: Various molds can be provided according to customer needs, and various accessories for extrusion production equipment are offered at low prices year-round.

Jinan Datong Mechanical Equipment Co., Ltd. welcomes customers to consult and order soybean textured protein production equipment, various food extruders, and feed extrusion machinery at any time.