Jinan Tianqiao large needle-shaped breadcrumb production line

Jinan Tianqiao large needle-shaped breadcrumb production line

Bread crumbs are widely used on the surface of various fried foods, such as fried chicken, fried shrimp, fried fish, fish fillets, fried pork tenderloin, fried chicken legs, fried onion rings, popcorn chicken, fried bananas, and other foods. Foods coated with bread crumbs and fried are crispy on the outside and tender on the inside, making them suitable for both the elderly and children, with a broad market. The bread crumb production line produced by Jinan Datong features mature technology, stable output, no waste, minimal labor, and low cost, making it popular among customers of all sizes.

A. Main processes of the bread crumb production line:

Ingredient preparation—mixing—feeding—extrusion—cutting—lifting—drying—lifting—grinding—grading sieve—packaging. Workflow of the corresponding machines in the bread crumb production line:

Artificial batching—powder mixer—screw feeder—extruder—cutter—elevator—multi-layer oven—elevator—wet mill—grading sifter—packaging machine B; Working principle and function of bread crumb production line equipment:

1. Batching: Workers weigh and batch ingredients according to the formula. Each ingredient in the formula has a different proportion. The machine cannot currently calculate on its own, so manual batching is required.

2. Powder mixing: Main machines: powder mixer, blender, stirrer. Mix the prepared raw materials with a certain amount of water and stir thoroughly to ensure even mixing. Only with thorough and even mixing can the materials be fully and evenly puffed during production.

3. Feeding: Mainly a screw feeder, semi-automated with manual feeding option. The mixed raw materials are lifted and transported to the main machine's feeding hopper via a screw conveyor. This saves labor, reduces material spillage, minimizes waste, and lowers labor costs.

4. Twin-screw extrusion puffing: Main machine: various models of multifunctional puffing machines. The feeding hopper feeds the raw materials into the main machine barrel for twin-screw extrusion puffing, producing long strip-shaped semi-finished products.

5. Cutting: Main machine: shaping and cutting machine. The long strip-shaped semi-finished products enter the cutting machine for shaping and cutting. This reduces air holes and cuts them into small pieces for easier subsequent use.

6. Lifting: Mainly high lifters and inclined high lifters. The cut blanks are lifted into the multi-layer oven.

7. Drying: Mainly multi-layer ovens, divided into electric ovens and gas ovens. The raw material contains a certain amount of moisture and is dried in the oven to the required dryness level, which can extend the shelf life.

8. Lifting: The elevator lifts the dried breadcrumb raw material to the wet mill.

9. Wet grinding: The wet mill grinds the lifted breadcrumb raw material into needle-shaped breadcrumbs.

11. Screening machine: The crushed breadcrumbs are graded and screened to obtain the required finished products.

10. Packaging: The packaging machine weighs and packages the finished breadcrumb products.

C. Product diversity of the breadcrumb production line:

This needle-shaped breadcrumb production line features a multifunctional extruder as the main machine. By replacing molds of different shapes, the product shape can be changed, and by modifying some auxiliary equipment, both the product shape and output can be altered. This production line can also serve as: a granular breadcrumb production line, a flake-shaped breadcrumb production line, a granular breadcrumb production line, a needle-shaped breadcrumb production line, breadcrumb production equipment, snowflake-shaped breadcrumb production equipment, and a KFC fried chicken coating production line, among other breadcrumb-type production equipment.

E. Conditions and features required for the breadcrumb production line:

1. Site: The production line consists of multiple machines combined. Some production lines can be arranged at right angles to save space, and a small site is sufficient for the equipment alone.

2. Electricity: The machine is mainly electrically powered and can be put into operation with a three-phase power supply.

3. Energy-saving and intelligent: It mainly adopts the frequency conversion technology commonly used in electrical systems, with intelligent adjustment by the inverter for greater energy efficiency. The machine is equipped with a control cabinet, allowing temperature and speed adjustments through the display and buttons on the cabinet.

4. High cost performance: The multifunctional main unit determines the diversity of products. If you want to switch products later, you can change the mold and formula with a small investment, making long-term investment highly cost-effective.

5. Self-cleaning with low wear: The screw is manufactured with special technology and a special combination, allowing self-cleaning through the machine itself, ensuring cleanliness and hygiene while saving labor. Wear parts have minimal wear and a low replacement frequency.

6. Advantages of puffed products: Similar to the principle of 'popcorn,' the internal structure of the raw material changes during puffing, achieving full gelatinization and increasing brittleness and porosity, which improves taste and digestibility, promotes nutrient absorption, and ensures high-temperature sterilization for better safety and hygiene, enhancing health benefits and extending shelf life.

F. Breadcrumb production line transportation and after-sales service:

1. Transportation: Customers can arrange logistics on their own or have the company assist in contacting freight services.

2. Formula: The after-sales service department can provide basic formulas to customers free of charge.

3. Installation and training: After the customer receives the equipment, the company will arrange for engineers to visit for installation, commissioning, and training of relevant operators.

4. Warranty: The production line has a one-year warranty. Within one year, the company covers the repair and replacement costs for issues caused by the machine itself, excluding human-induced or natural factors. Lifetime maintenance is provided.

5. After-sales service: The company regularly visits customers to help them resolve equipment issues and provides product upgrade technology.

6. Parts supply: The company offers customers high-quality, low-cost parts and supporting equipment year-round.

Welcome to consult and order from Jinan Datong Yasong Bread Crumb Production Line at any time.

Jinan Tianqiao large needle-shaped breadcrumb production line

Bread crumbs are widely used on the surface of various fried foods, such as fried chicken, fried shrimp, fried fish, fish fillets, fried pork tenderloin, fried chicken legs, fried onion rings, popcorn chicken, fried bananas, and other foods. Foods coated with bread crumbs and fried are crispy on the outside and tender on the inside, making them suitable for both the elderly and children, with a broad market. The bread crumb production line produced by Jinan Datong features mature technology, stable output, no waste, minimal labor, and low cost, making it popular among customers of all sizes.

A. Main processes of the bread crumb production line:

Ingredient preparation—mixing—feeding—extrusion—cutting—lifting—drying—lifting—grinding—grading sieve—packaging. Workflow of the corresponding machines in the bread crumb production line:

Artificial batching—powder mixer—screw feeder—extruder—cutter—elevator—multi-layer oven—elevator—wet mill—grading sifter—packaging machine B; Working principle and function of bread crumb production line equipment:

1. Batching: Workers weigh and batch ingredients according to the formula. Each ingredient in the formula has a different proportion. The machine cannot currently calculate on its own, so manual batching is required.

2. Powder mixing: Main machines: powder mixer, blender, stirrer. Mix the prepared raw materials with a certain amount of water and stir thoroughly to ensure even mixing. Only with thorough and even mixing can the materials be fully and evenly puffed during production.

3. Feeding: Mainly a screw feeder, semi-automated with manual feeding option. The mixed raw materials are lifted and transported to the main machine's feeding hopper via a screw conveyor. This saves labor, reduces material spillage, minimizes waste, and lowers labor costs.

4. Twin-screw extrusion puffing: Main machine: various models of multifunctional puffing machines. The feeding hopper feeds the raw materials into the main machine barrel for twin-screw extrusion puffing, producing long strip-shaped semi-finished products.

5. Cutting: Main machine: shaping and cutting machine. The long strip-shaped semi-finished products enter the cutting machine for shaping and cutting. This reduces air holes and cuts them into small pieces for easier subsequent use.

6. Lifting: Mainly high lifters and inclined high lifters. The cut blanks are lifted into the multi-layer oven.

7. Drying: Mainly multi-layer ovens, divided into electric ovens and gas ovens. The raw material contains a certain amount of moisture and is dried in the oven to the required dryness level, which can extend the shelf life.

8. Lifting: The elevator lifts the dried breadcrumb raw material to the wet mill.

9. Wet grinding: The wet mill grinds the lifted breadcrumb raw material into needle-shaped breadcrumbs.

11. Screening machine: The crushed breadcrumbs are graded and screened to obtain the required finished products.

10. Packaging: The packaging machine weighs and packages the finished breadcrumb products.

C. Product diversity of the breadcrumb production line:

This needle-shaped breadcrumb production line features a multifunctional extruder as the main machine. By replacing molds of different shapes, the product shape can be changed, and by modifying some auxiliary equipment, both the product shape and output can be altered. This production line can also serve as: a granular breadcrumb production line, a flake-shaped breadcrumb production line, a granular breadcrumb production line, a needle-shaped breadcrumb production line, breadcrumb production equipment, snowflake-shaped breadcrumb production equipment, and a KFC fried chicken coating production line, among other breadcrumb-type production equipment.