Jinan Datong sandwich rice cracker production line

The sandwich rice cracker production line is a highly popular and long-lasting sandwich-type food produced by a twin-screw extruder that puffs corn starch or other grain starch raw materials. This puffed sandwich brown rice roll food production equipment completes the process from raw material mixing to finished product in one go, with a high degree of automation. The raw materials used are simple and readily available, with low costs and considerable profits, making it well-received by food manufacturers of all sizes.

The production line features a wide range of available models, flexible configuration, broad raw material options, diverse product types, and simple operation. By changing molds and supporting equipment, it can produce products such as sandwich biscuits, sandwich tubes, sandwich rice crackers, wheat snacks, brown rice rolls, nutritious breakfasts, corn flakes, nutritious rice flour, and grain flake porridge. The extruded food has a crispy texture, is easy to digest, retains high nutritional value from the raw materials, and is convenient to carry, making it an ideal snack for consumers.

I. Process flow for puffed sandwich brown rice roll food production equipment:

Raw material preparation → Raw material mixing → Conveying to feeding hopper → Extrusion puffing machine → Core filling injection → Shaping and cutting → Conveying → Drying → Oil spraying → Seasoning → Pillow packaging machine.

II. Configuration of puffed sandwich brown rice roll food production equipment:

Mixer → Feeder → Extruder → Filling Machine → Shaping and Cutting Machine → Elevator → Oven → Seasoning Line → Packaging Machine III. Sandwich Food Processing Equipment. Rice Cracker Food Machinery Process Composition:

A) Mixer: Mix the raw materials thoroughly and add a certain amount of water to ensure even blending. Main raw materials include: corn starch, wheat starch, rice flour, bone meal, etc.; filling materials generally include: chocolate paste, peanut butter, etc.

B) Feeder: Uses a motor-driven screw conveyor to transport the mixed raw materials to the feed hopper of the extruder, ensuring convenient and fast feeding.

C) SLG65-III Twin-Screw Extruder: Different models of SLG extruders are selected based on production line capacity, with outputs ranging from 100kg/h to 300kg/h. Raw materials can include corn flour, rice flour, wheat flour, grain flour, etc.

D) Filling Machine: At the moment the extruder produces hollow tubes, the filling material is instantly injected, which can include peanut butter, chocolate sauce, syrup, etc.

E) Cutting and Shaping Machine: Cuts the filled rice snacks into pieces, with sizes adjustable between 2cm and 20cm as needed.

F) Elevator: Transports the rice snacks to the oven.

G) Multi-layer oven: The oven is mostly an electric oven, with temperatures ranging from 0 to 200 degrees Celsius, adjustable via the control cabinet. The interior features a stainless steel double-layer mesh belt, and the baking time can be automatically adjusted according to requirements. Baking allows the main ingredients and filling to permeate to a certain extent, enhancing the taste while reducing moisture content and extending shelf life.

H) Seasoning line: Includes octagonal drum, cylindrical drum, lifting single drum, and double drum seasoning lines, configured according to production volume and product characteristics. Additionally, there are oil spraying, sugar spraying, and coating equipment.

Equipment quality control:

1. Pre-production Design Control

Technicians design scientifically and reasonably based on the actual conditions and requirements of the customer's factory, power supply, location, etc., combined with equipment testing. Some equipment in this production line can be arranged at a 90-degree angle to save space and reduce costs.

2. Production Control

After the sales department receives an order, it submits it to the technical department, which produces the corresponding CAD drawings for the equipment based on the order details. The production department arranges for relevant parts to be procured, produced, and processed according to the CAD drawing technical documents.

3. Equipment and Spare Parts Acceptance

There are dedicated quality control personnel who conduct batch sampling inspections on purchased and outsourced parts. For critical and precision parts, quality inspections are carried out.

For self-manufactured parts, self-inspection, mutual inspection, and final inspection by processing personnel are required; only those that pass all inspections can be put into use.

After the finished equipment is installed, after-sales technical personnel will conduct acceptance inspection. The equipment must run idle for more than half an hour on site, and only after no faults are found can it be loaded for on-site debugging. Ensure that each piece of equipment meets factory conditions and issue an equipment certificate.

Company After-Sales Service Commitment

1. Formula: The company's after-sales service personnel can provide relevant product ingredients and basic product formulas.

2. Training: On-site training for the relevant personnel of the buyer on equipment operation and regular maintenance.

3. Follow-up: Regular after-sales phone follow-ups with customers to help you solve related problems encountered during equipment use.

4. Maintenance: Our company provides the buyer with high-quality and low-cost spare parts year-round, and offers equipment upgrades and new product development support, truly giving you peace of mind.

5. Warranty Maintenance: If equipment damage occurs after the warranty period expires, upon notification from the user, on-site service will be provided within two days for users within the province. For users outside the province, the service time will be negotiated with technical personnel to ensure the fastest possible arrival. For out-of-warranty equipment, the company will charge for service and replacement parts.

6. Out-of-Warranty Maintenance: During the warranty period, if equipment damage is caused by non-human factors, the company will provide free repairs. For damage caused by human factors or force majeure, the company will provide repair services but will charge relevant fees.

Jinan Datong welcomes inquiries at any time about sandwich rice roll production lines, food extruders, and other extrusion machinery, and will wholeheartedly provide you with high-quality services.